Gas Lift
Gas lift traverses are computed incrementally from the wellhead node down to reservoir node. There are multiple scenarios in which ProdX can compute a gas lift traverse and gas lift valve diagnostics, depending on the available data.
- No gas lift valve data present
- Gas lift valve data present without r-ratio (r) and test rack opening pressure (PTRO)
- Gas lift valve data present with r and PTRO
During the course of valve diagnostic calculations, a valve state is determined by the application. The following states can be detected:
- Open / Flowing - Injection pressure is > valve opening pressure and the traverse / valve performance calculations indicate injection gas is passing through the valve.
- Open / Not Flowing - Injection pressure is > valve opening pressure and the traverse / valve performance calculations indicate injection gas is not passing through the valve (i.e. all injection gas is passing through a shallower valve)
- Open / Can't Flow - Injection pressure is > valve opening pressure, but the production pressure is > injection pressure. In this condition gas will not pass through the valve and in packerless installations, the valve may be submerged.
- Closed - Injection pressure is < closing pressure indicating the valve is closed.
- Likely Closed - Injection pressure is between opening and closing pressure. This is an indeterminant state. If the injection pressure was increasing from below the closing pressure, the valve would still be closed. If injection pressure was decreasing from above the opening pressure, the valve would still be open. For the purposes of daily gas lift modeling, these valves are assumed to be closed.
- Dummy - This state is used for dummy valves which have no port for gas to pass through. Dummy valves do not participate in modeling, but are shown for completeness of analysis, allowing engineers to identify the potential for a valve re-installation.
In the absence of known gas lift valve depths, ProdX will compute a pure injection traverse and production traverse (using the total gas rate = produced + injected gas). Then the spread between these traverses is analyzed to find the deepest point at which the difference is greater than a minimum delta pressure (45 psi, by default). This is assumed to be the gas lift depth of injection. The production and injection traverses are modified below this depth to remove the injected gas from the traverse rates.
With known valve depths and unknown R and PTRO values, the design case surface opening and closing pressures (PSO, PSC) are used to determine which valve(s) are open.
To perform this calculation, the injection pressure at surface is compared to each valve's PSO. Valves in which the injection pressure is above PSO are deemed open, and valves in which the injection pressure is below PSC are deemed closed. Valves which have injection pressures between PSC and PSO are indeterminant but assumed closed for modeling.
Next, a production and injection traverse are computed simultaneously from surface to the first open valve using a total gas rate of produced + injected gas for the production traverse. At the first open valve, the modified Thornhill-Craver (TC) equation or API RP 11 V2 is used to compute the gas flow rate through the valve, depending on configuration and available data. See below sections for more information.
Any remaining injection gas that cannot pass through the first open valve will be assumed to travel to the next open valve or deepest/orifice valve. The traverse is continued downward using this methodology, modifying the produced and injected gas rate accordingly by depth and passage through open valves. Any valves deeper than the intersection of the production and injection traverses are considered submerged.
With known valve depths, R, and PTRO values, a more comprehensive calculation can occur.
First, a production and injection traverse are computed simultaneously from the surface node down to the first gas lift valve. The production traverse assumes a total gas rate of produced gas + injected gas from the surface to the first valve. At the first valve, downhole opening and closing pressures are computed by calculating the dome pressure (closing, PVC), and then using the r-value and production pressure to determine opening pressure (PVO). See section below for more details on opening and closing pressure calculations. Then, using the injection pressure at depth, a comparison is made to PVO/PVC to determine if that valve is open, closed, or "likely closed" (indeterminant state with injection pressure between PVC and PVO).
If the valve is open, the modified Thornhill-Craver (TC) equation (default) or API RP 11 V2 is used to compute the gas flow rate through the valve, depending on configuration and available data. See below sections for more information.
Any remaining injection gas that cannot pass through the first open valve will be assumed to travel downward. The traverses continue downward, with gas rates modified accordingly to the next valve, where the previous step is repeated to check valve status and flow rate through the valve, if applicable. Any valves deeper than the intersection of the production and injection traverses are considered submerged.
The following diagram illustrates the methodology
The downhole closing pressure of a valve is equal to its dome pressure at depth. First the estimated dome pressure at 60 degF is calculated using
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Pd' - dome pressure at 60 degF PTRO - test rack opening pressure R - r-ratio
Then, the final downhole PVC is calculated through an iterative method using an equation of state with an estimation of nitrogen compressibility from Sage and Lacy.
The dome / PVC pressure is used to compute the downhole opening pressure (PVO) using
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PVO - downhole opening pressure PVC - downhole closing pressure Pprod - production presssure R - r-ratio
The downhole PVO and PVC values are converted to surface pressures (PSO and PSC) through a traverse from downhole node to surface node.
To compute gas passage through an open valve, one method ProdX can leverage is the Modified Thornhill-Craver equation
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Qgi - gas flow rate, Mscf/d Cd - discharge coefficient (see below) Ap - valve seat flow area, in2 P1 - injection pressure, psia g - acceleration due to gravity, 32.16 ft/s2 k' - specific heat ratio of injection gas, Cp / Cv r - pressure ratio of production pressure / injection pressure γg - specific gravity of injection gas Z - z-factor of injection gas T - absolute temperature of injection gas, degR
- 1.5" injection-pressure-operated (IPO) valves - 0.76
- 1.5" orifice valves - 0.86
- 1" IPO valves or any production-pressure-operated valves - 0.65
- 1" orifice valves - 0.75
If configured and detailed valve experimental data is available, ProdX can analyze the appropriate flow model to use following API RP 11 V2. The first step is calculating the transition injection pressure between orifice to throttling flow using
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Ptran - transition injection pressure, psi Pd - dome pressure at depth, PVC, psi Fe - dynamic Ap/Ab ratio from valve test data
If the injection pressure is greater than Ptran, then the orifice model is used.
Additional documentation coming soon.
If the injection pressure is less than Ptran, then the throttling model is used.
Additional documentation coming soon.